Technical and descriptive card
The production line installed near the plant of Naples is realized by the GPG S.r.l. Mechanical Constructions at the end of 2001; successively – in 2008 – the system is upgraded and integrated with new machine.
The line is currently composed like follows:
1.. System storage and dosage ingredients (year of construction 2008, Agriflex brand composed from 3 silos in “trevira” from 320 q.li cad., 1 a fat silos in “trevira” from 150 q.li, system dosage ingredients in powder (Big Bag), system dosage liquids (oils vegetables), a system dosage water, a station of dosage flours and other ingredients totally automated.
2. Kneader to spiral (year construction 2001): two impastatrici ones mark San Cassiano IF 200 with three extractable bath tubs.
3. Weigher bathtub pastes (year construction 2008): a weigher bathtub pastes marks “Sottoriva” for bathtubs from IF 200.
4. Volumetric dough (construction year 2002 – review total year 2008): a volumetric dough model B8012 marks “Benier”.
5. Conical Rolling (year of construction 2001): a conical rolling TURRI brand.
6. Cell first weld (year of construction 2001): brand BENIER constituted from balance with pockets in Nylon, time variable weld from minium 18 to maximum 22 minutes. 7. Moulder (year of construction 2001): filonatore for paste marks BENIER with interchanging plans to the aim to allow the realization of traditions of variable length between 200 and 400 milimeter.
8. Tape to tear for loading stamps (year construction 2005): brand BETA SYSTEMS, necessary for the loading of stamps for loaf of bread with contemporary cargo possibility composed of 1 or 2 rows each from 3 cassettes.
9. Belt conveyors loaded cell levitation (year with construction 2001): brand GPG, tapes for the transport of the stamps from the station of cargo to the cell of yeast.
10. Group of loaded cell yeast (year with construction 2001): brand GPG, the group supply to the cargo of a row composed from 5 stamps on the cell of yeast.
11. Cell of yeast to balance (year of construction 2001): brand GPG, composed from 100 balance to 3 combs, with system of air conditioning unit (UTA) for the control of the humidity and the temperature (is cold that warm); the time of yeast is variable and goes from a minium of 75 minutes to a maximum of 150 minutes. The cell upstream receives the produced one in stamps from the cars and of it guarantees the maintenance in higrometric conditions termo controlled for the demanded time. The unit is complete of 2 illuminated lateral steps of man along all the aerial feature.
12. Group drainage cell of yeast (year of construction 2001): brand GPG, the group supply to the drainage of a row of 5 stamps from the cell of yeast.
13. Conveyor of By-pass of the baking furnace (year of construction 2001): brand GPG, the unit receive the stamps from the group drainage and supply to their transfer towards the cargo station of the furnace; in such phase, the robot for the positioning of the covers supplies to capture a composed row from 5 covers and to place them on the coming row of stamps from the cell of lievitazione; naturally the robot can be switched off if “soft” is wanted to be realized produced of form.
14. Furnace thermal cycle (year of construction 2001): brand GPG, 2,2 dimensions Mt of width for 20 Mt of length. The furnace is equipped of the return smoke in camera for the savings energetic, two zones of combustion, three zones of regulation, two systems of turbulence, two gas burners marks “Riello”, a zone regulation steam, two carries some of inspection for the visual control of the produced one.
15 Conveyor of acceleration of the stamps (year of construction 2001): brand GPG, the unit receive the stamps from the furnace, in such phase the robot for de the positioning of the covers, supply to capture the covers from the row of 5 stamps and to place them on the “turn “tapes that filler the covers to the loaded furnace for feeding the other robot of positioning.
16. Road of emergency escape (year of construction 2001): brand GPG, the system preview an escape of emergency for the stamps in case of problems to the aim to avoid that the produced one in baking comes irrimediably damaged in case of emergency. 17. Curve to tapparelle metallic to 90° for the stamps (year of construction 2001): brand GPG, the unit supply to the transfer of the stamps from the escape furnace to the zone in which the depanner is installed.
18 Depanner to Suction cups for producing in baking pans (year of construction 2008): ALIT Il brand group is composed of: Nr. 01 modeller to Suction cups with withdrawal of money of produced from the baking pans and the warehouse of the same one on evacuator tape ALIT. Movement of the cart carries Suction cups with pistons tires. All controlled with PLC and Alit software. – Substitution stamps with uncoupling automatic rifle of the head with Suction cups – automatic regulation of the aspiration as from set up prescription Pump to air Bathtub recovery modicums (without filters to replace) All around the group is previewed protections with openable panels to hinge. Switchboard in stainless steel. Blowing device in order to move the bread in the stamp.
19. Dispositive elevator – lift attendant (year of construction 2008): brand ALIT, the device are constituted by a belt conveyor that captures the produced one from the molder and, by means of a vertical movement, lay by it on the charging belt of the spiral.
20. Cella insulated for the cooling (year of construction 2008): ALIT La brand cell is realized with panels constructed by means of expanded polyurethane injection between two sheets. The panels are joined between they by a joint of the type male female with the eventual aid of hooks inserted in the panel, the implantation between vertical panels and ceiling and the splices of angle is realized by sturdy outlined in aluminum and/or sheet with the same characteristics of the coverings of the panels
21. System of cooling (year of construction 2008): brand ALIT model AF800 “STRICT RADIUS” for the cooling of 3 various types of bread divided in 2 formats: bread 400 soft case gr. and 680 loaf of bread gr. the system previews a tape pvc placed under the existing modeller, according to tape of timing, a tape vertical elevator (so as to capture formed of bread of various length). a rulliera of type crowds/motorized ALIRULL 800 mails in income of the spiral, long approximately 2 mt that a modeller will have the task of rifasare the bread that will have to unload on 6 longitudinal rows. In escape of the spiral we have previewed a tape of “removal of the ranks” and a system of leveling/referencing of same TRENCH COATS SYSTEM before they are turned aside by two shunters Alit ALIDEV 700 on 2 to roller Alit of I accumulate of the bread before the cut and packaging. System of treatment of the air with an adapted time of permanence in cell (from 60 ‘ 130 minutes to 110 ‘/’ max. according to the type of bread). Inside of the cell the system Alit ALICLIMA 40M to filtered air is installed that it diminishes the humidity and it will condescend to the demanded temperature the bread while the medium temperature in cell could be regulated until a minim of + 10 °C. In the winter period there will be a air withdrawal of money from outside of approximately 80 – 90%, while the 10 – 20% of the air will be to I recirculate, while for the intermediate months and that warmer (June-July and August) will be a air withdrawal of money from outside of approximately
the 10 – 20%, while 80 – 90% of the air will be to recirculate and will pass before, through 2 degrees of filters that will withhold the present flour powder in the air, then through the loaded evaporators to brine water, for an adapted air cooling, condensing the humidity in excess, the water that will be produced by the condensation of the air, will be conveyed by a tank inside an outlet pipe and capacity to external cell. In escape
22. N° 01 COOLER MOD. MANUFACTURER FOR AND BREASTBONE (year of construction 2008): BLUE brand BOX constituted from N.1 chiller for installation outside, mod ZED 13,2 R407c complete Frost of N. 2 compressors scroll (connected in parallel), N. 2 steps of current slicing., Carpentry in galvanized steel, painted to furnace to 180°, condensing battery, axial, evaporetors fans to plates in stainless steel AISI 316, pressure guards of high and lowland pressure, drier filter line liquid, safety valve, gas charge R407c and test in factory, switchboard with protections and wirings. YIELD COOLING: 90,300 W (77,650 FRIG/H), WITH WATER Ethylene glycol AL 30%, TEMPERATURE WATER IN = + 5 °C, TEMPERATURE WATER OUT = + 0 °C, RETURNED COOLING DETERMINED THE PROPORTIONS WITH TEMPERATURE EXTERNAL AIR + 40°.
23. MACHINE FOR LATERAL SHUNTING LINE & ROLLING MOTORIZED (year of construction 2008): brand ALIT: System composed from nr. 01 feeding tape lateral shunter nr. 01 deviatre lateral for bread travelling case arranging it from 1 in arrival from the spiral to 2 rows in escape towards the double trimmer. Nr. Rulling O1 crowd-motorized to 2 rows of seams parallels, for rephase the bread before the cut nr. 01 system with sensors interfaced to integrated program on plc in the general control panel alit.
24. Line of cut and packaging of sliced bread with confection from 10 + 10 slices leaving from tradition from 500 milimeter (year of construction 2008): brand GASPARIN, composed line gives: a) industrial trimmer to continuous blades mod. 1700 adapt to the cut of bread traditions to high speed; b) loader model CA 10+10 with synchronized movement step by step action to capture the bread cut in escape from the trimmer with cargo passage automatic rifle on the packaging for slices cut and overturned in plan in groups from 10 slices cad.; c) packaging horizontal apt to produce confection closed to complete continuous cycle of accessories which door coil with automatic gearshift, centring square of prints by means of photoelectric cell, system aspiration air from the confection, rotating marker with truing of the date for lottery application and expiration. BEATEN SPEEDS OF TINY PACKAGING 60.
25. Line of cut and bread packaging travelling case to two ways with production of approximately 60 pieces to the minute (year of construction 2008): brand GASPARIN, composed line gives: a) industrial trimmer to two ways to continuous blades mod. 2000 apt N to the cut of bread traditions to high speed; b) loader model CA-2 with synchronized movement step by step action to capture the bread cut in escape from the trimmer with cargo passage automatic rifle on the packaging; c) packaging horizontal apt to produce confection closed to complete continuous cycle of accessories which door coil with automatic gearshift, centring device of prints by means of photoelectric cell, system aspiration air from the confection, rotating marker with centraggio of the date for lottery application and expiration. BEATEN SPEEDS OF TINY PACKAGING 60. Ù
26 Line of cut and packaging for bread Sandwich (construction year 2001) brand RECORD, composed line gives: a) industrial trimmer to continuous blades mod. SIMPLEX 60 B marks to Jungerius Hanco BV (year of construction 2001) adapts to the cut of bread traditions to high speed; b) loader model CA-1 with synchronized movement step by step action to capture the bread cut in escape from the trimmer with cargo passage automatic rifle on the con; c) packaging horizontal model which put under seal TIGER HERMETIC apt to produce confection to complete continuous cycle of 2 accessories which door coil, truing of print by means of photoelectric cell, system aspiration air from the confection, rotating marker with truing of the date for lottery application and expiration. BEATEN SPEEDS OF TINY PACKAGING 45.
27.. Sectioning weight them for control of the single weight of the confection (construction year 2006) brand BIZERBA model GS-CW KG.6/G. – LX 300; the car has the scope to control the weight of each confection produced with expulsion of produced the overweight – I underweigh
28. Metal detector for the control of the foreign bodies inside of the confection (material ferrous, material not ferrous, stainless steel) model MD 200 marks to CEIA (year of construction 2005).
29. TYING MACHINE TWIST (construction year 2009) brand COMIZ model TWIST 90 plots composed gives: a) Head Tying machine Comiz Packagig, TWIST 90 DX, truck; b) produced Conveyor to intermittent movement (continuous in phase of fastening) Step/Step. c) Switchboard of management on board car or outside plots; d) Ribbon of accelerating launch, for feeding. The car has the scope to apply to each produced confection a shoe-lace type usable Twist from the consumer as seal “once saves freshness” opened the sealed confection.
30.. Belt conveyor to “swan neck” (construction year 2009) brand COMIZ, servants in order to transport the produced one on which already the twist is applied to the rotary table where will be captured by the staff assigned to the packaging.
31.. Rotary table diameter 2 M. (construction year 2009) brand COMIZ, servants as I accumulate of the produced one manifactured in order to allow with the staff to capture produced the same table and to insert it in constituent cardboards it I pack secondary.
32.. Automatic taping machine (construction year 2005) brand COMARME model GEM52, servants in order to seal cardboards with adhesive tape.
33. PRINTING INK JET (construction year 2005) brand BACCELLA COMM.LE model ALE J3 serves in order to apply, by means of prints to ink jet, code EAN, the due date and the batch on the cardboard of I pack secondary. 34. COILER AUTOMATIC RIFLE EXTENSIBLE FILM (construction year 2005) brand ROBOPAC model ROTOPLAT 106/FRD serves in order to apply the extensible film to the pallets realized from the operators to the packaging.
Below the main data with the produced ones realized from the line and the respective productive abilities in unit are brought back and kg now.
Measures and Capacity:
Pan Bauletto Pane Sandwich:
Lenght mm. 220 / 370 / 370
Width mm. 100 / 100 / 100
Height mm. 120 / 100 / 100
Tollerance mm. 10 / 10 / 10
Prod. Istantanuous
Max pieces/h 2700 / 1400 / 1400
Kg/h 1080 / 952 / 952
